Simple mortising jig for door hinges.
How to make a barristers hinge door.
To make the shafts for this barrister door i use two hexagonal bolts.
To make the grooves i use a cheap 6mm straight router bit in my diy plunge router with the router fence to guide it.
Your barrister bookcase is ready to use.
I cut the hexagonal heads with a hand saw for metal and i file the cut.
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Mark the center of the hinge s barrel on the jig face photo below.
In my own work i m typically faced with hanging a single door two at the most in a given project.
Using a jig by doug stowe as inspiration i built a few of my own.
To carve out the mortise place a chisel into the outline grooves and tap the.
Made with scrap plywood and a few pieces of hardware for an adjustable template.
So i ve never gotten around to making a door hinge jig to simplify the process.
Then cut a piece of plywood to 4 1 2 wide and the exact length of the jig face to make the support arm.
Holding the door up to the top of the unit install 3 4 long brass rods into the remaining holes.
Before cutting your door hinge mortise place your hinge on top of the door and outline it with a pencil.
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Use a pencil to mark the jig along the door s ends.
Then cut along those lines to bring the jig to final length.
But in a classroom situation a little bit of set up pays big dividends.
Next clamp the jig s face to the door photo below.
Lift the door so it is perpendicular to the case and slide it to the rear of the case.
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Steel stops pivots for barrister lawyers bookcase door 2 pack bookcase door hardware bk 44.