How To Make A Custum Door Panel

Compare door handles cut off design.

How to make a custum door panel.

Place one 48 by 48 by 1 8 inch hardboard on a worktable. Notch design interior door handles. Compare base door panel kit. This film will teach you how to design construct and upholster your own auto door panels.

View 6 149 99. If there are any door handles or window cranks cut a hole in the foam now this will give that nice padded look with the handles sunk in just a hair. Products featured in this article. Remove the clamps.

Attach the smooth side of the traced piece of hardboard to the smooth side of the other piece with clamps. The lumber that i generally use is 1 inch thick but as my interior door is 1 3 8 inches thick i needed to laminate two boards together to get it to my required thickness. You don t need to coat the entire backside but. Part one the frame clamps clamps and more clamps.

Mark simpson demonstrates on a 1962 oldsmobile door panel how to create custom car door panels using abs board and pre sewn top stitch panels from ez boy interiors. How to build your own car door panels step 1. Interior doors are usually 1 3 8 thick. Building an interior door.

View 1 89 99 more info. A few other things to note. You don t want any overhang on the foam. Also apply the resin around the edges to the backside of the panel.

Watch the videos to learn how to build custom door panels for any vehicle. Set an old door panel on the hardboard and trace its. I build mine by laminating two pieces of 3 4. I own a 6 jointer but the rails on this door are 8.

When cutting the panel make sure to allow for additional space for the panel to fit in the groove more on that in the next step. But using some readily available components you can achieve professional looking results. Pull out the hand planes and. When applying the first coat of resin don t simply paint the surface of the panel with the resin.

This is part one of hagan street rods modular door panel system.